Sizing a dc motor to accurately meet a set of requirements can be a thankless task. Apr 10, 2019 when it comes to motors in your automation, what do you specify. Groschopp engineers share knowledge and expertise about the motor selection process. Choosing a motor that runs at maximum efficiency at the application. Pdf medium and large scale processing of agricultural products are mostly carried out using modern technology i. To select the correct motor using the table below, use the columns in order going from left to right starting with voltage. How to select a dc micromotor selecting a dc motor for a particular application can be a rather involved process and should be done in close consultation with micromos applications engineers. In cases where the pump head stays below its normal operating range during startup and full speed condition, the pump may create upward thrust. Selecting motors for industrial applications library. This section describes the procedure to select the optimum motor for a particular application, as well as the. If battery life is the most important criteria, set efficiency to 100% to identify most efficient motors based on the operating point selection. Choosing a motor that runs at maximum efficiency at the application load point allows the designer to optimize performance to lessen current draw.
Servo motor selection flow chart explanation references determine the size, mass, coefficient of friction, and external forces of all the moving part of the servo motor the rotation of which affects. Device that converts electrical or other energy into mechanical energy or. There are several types of single phase ac motors in current production in the u. Selection criteria of motors for various applications 1. Device that converts electrical or other energy into mechanical energy or imparts motion concerned with or involving muscular movement 3. Selection of motors free download as powerpoint presentation. Our pm motor offering spans a large range of motor sizes or output torques. Selection criteria for induction motors for vfd applications. Lowvoltage motors and electric motors for motion control applications. For example, motors in frames 18250 can be supplied for operation under low starting voltage conditions down to 65% of nameplate rated voltage. The selection of a v belt drive for any application should be based on the nature of the load and the type of driving unit. Select motor overload protection for 60 hz amps and 1. Industrial circuit application note stepper motor and driver. Selection of pm motors selection of pm motors these motors offer high precision at a low price and are used in a wide array of office automation equipment as well as various other applications.
So, you do not want to purchase a motor that is too big. Specifically, rotational energy is produced by utilizing the force of magnetic fields. Service factors for different kinds of driven machines combined with different types of driving units are shown in table. Efficient use of motors is always important, but there are many other things to consider when specifying an electric motor. A handbook was compiled to help industry identify opportunities for costeffective application of these motors.
Brush wear is not an issue with ac induction motors and a variable frequency drive vfd creates a useful choice for applications over 1 hp such as fan and pumping applications, which lead to improved efficiency. Actuatorsrotary linear and selection calculations g. For applications sensitive to high current draw situations, the selection of the motor is critical. Motors selection calculations for motors selecting a motor that satisfies the specifications required by the equipment is an important key to ensuring the desired reliability and economy of the equipment. How to select a motor for an industrial application. Generally speaking, there are three different types of. How to select a motor for an industrial application cover story. Understanding the main types of loads, motors, and applications can help simplify motor and accessory selection. Motors can be designed to compensate for this drop in voltage. Department of energy doe office of energy efficiency and renewable energy eere with support from the copper development association cda. All motors application franklin submersible motors are designed primarily for operation in the vertical, shaftup position. If motor optimization alone does not work, the use of a control with current limiting capabilities can also be used to minimize the issue. The following graph illustrates a typical speed torque curve for a nema design b induction motor. Ac motor selection and application guide documents free.
Here is the tata motors recruitment selection process. Selection criteria of motors for various applications. For all audiences, a basic understanding of motor efficiency, motor selection considerations, and motor management can become the basis for taking action to optimize motor system efficiency through appropriate equipment selection and practicing motor. Dc motor, induction motor, synchronous motor, reluctance motor and hybrid motors types. If battery life is the most important criteria, set efficiency to 100% to identify most efficient motors based. The stator is a permanent magnet, so the motor is smaller in size. Nov 15, 2002 sizing a dc motor to accurately meet a set of requirements can be a thankless task. Variable frequency operation motors are available for use on variable frequency inverters. In addition all 8pole motors andor all 2,4, 6 and 8pole motors from 201 to 500hp need to fulfill ie2 requirements. Determine the operating pattern relationship between time and speed of each part that must be controlled. Electric motors operate at their peak power factor and efficiency when fully loaded. Premium efficiency motor selection and application guide.
They are used to convert electrical energy into mechanical energy in order to do work in a system. This is because the pullout torques by the two cages occur at different speeds. This section introduces the procedure to select the ideal motor, selection calculations, key points of selection and selection examples. Manufacturers offer a wide selection of motors for industrial applications. The pdf overview downloadable below shows the typical models of motion control. First, determine the basic required specifications such as operating speed, load torque, power supply. However, it is often useful to be able to ballpark a motor selection on ones own. When this is a motor requirement, it must be specified with the order. Guide for acmotor selection pdf,101 kb oriental motor. During acceleration, the pump thrust increases as its output head increases.
It addresses the differences in motor efficiency ratings, the considerations. Determine the operating pattern relationship between time. Also, a more powerful machine can be built into a smaller frame and will generally operate at a higher efficiency than singlephase motors of the same rating. Oonce type of motor is selected, what size motor is required. Mechanical and environmental considerations are on the list, as is the application and operation. Motors are available in a variety of power ratings. In this case, vary the percentage for efficiency to see the effect on the list of motor recommendations. For a custom machine builder or oem, it is usually a good practice to consider the cost. Due to their internal damping characteristics, our stepper motors can run very smoothly and have no obvious oscillating area within the whole speed range of the motors.
The inertia referred to the motor shaft, the type of load. The drive technology configurator dt configurator supports you when selecting the optimum electric motor for your application including the applicable options and the matching. The premium efficiency motor selection and application guide and its companion publication, continuous energy improvement in motordriven systems, have been developed by the u. Industrial circuit application note stepper motor and. Motor efficiency, selection, and management a guidebook for industrial efficiency programs in the fiercely competitive global marketplace, minimizing operational costs can mean the difference between success and failure for many companies. For example, no stands for the noload speed of the motor. Premium efficiency motor selection and application guide i acknowledgments the premium efficiency motor selection and application guide and its companion publication, continuous energy improvement in motordriven systems, have been developed by the u. Brushless dc motors eliminate this issue, but they are more expensive in upfront costs and the range of available motors is smaller.
Pdf selection of electric motor drives for electric vehicles. Servo motors rotary motor selection guide this document provides a quick selection guide for parker servo motors. Recent reports estimate that motordriven systems are the largest electrical end use in the industrial. Some popular motors and drivers are dealt with, as well as the importance of the gearing between the motor and the load. H2 selection calculationsmotors selection calculations for motors selecting a motor that satisfies the specifications required by your equipment is an important key to ensuring the desired reliability and economic efficiency of the. Department of energy doe office of energy efficiency and. Hence, an utmost care should be exercised in selection of most appropriate type of motor considering number of technical factors for each application. Kinetix vpc continuous duty servo motors provide continuous power and torque. Limits to system performance torque and output power the output torque and power from a stepper motor are functions of the motor size, motor heat sinking, working duty cycle, motor winding, and the type of. Motors that require 50 and 60 hz operation of the same motor are nonnema defined motors and will be nameplated as such.
Vvi is a square wave inverter in which voltage and frequency vary in proportion constant volts per hertz. The pdf overview downloadable below shows the typical models of motion control products stepper motors. Our graph shows that we need a 17hp motor, but a 15hp motor will work in this application because of the service factor 15 hp 3 1. Oct 27, 2017 selection criteria of motors for various applications 1.
We pride ourselves on our design and manufacturing systems that. The voltage drop is higher in single phase systems for a given load for the same wire size used in 3 phase systems. Selection calculations for motors selecting a motor that satisfies the specifications required by your equipment is an important key to ensuring the desired reliability and economic efficiency of the equipment. Department of energy doe office of energy efficiency and renewable energy eere with support from the copper. Motor selection is often a complicated process that takes a lot of work with various vendors and time to sort and evaluate quotes. Selection guide for stepper motors motion control products ltd.
Encoders are rarely used with bldc motors or servo motors, since they both already have some form of closedloop position feedback builtin. To ensure that motordriven systems continue to perform optimally over time, it is critical to develop and maintain a motor management plan. Selection of motors electric motor magnetic devices. T po pullout, breakdown or maximum torque, obtainable over the entire speed range. Scribd is the worlds largest social reading and publishing site. The premium efficiency motor selection and application guide and its companion publication, continuous energy improvement in motordriven systems, have. A few simple steps will help you select the right motor for your centrifugal pump application. Ac motors are electric motors which are powered by alternating current ac.
The selection, connection, reversing and repair of electric. In a good design this should occur as close to the rated slip as possible to. In comparison, the power system of gasolinepowered vehicles consists of a number of components, such as the. The selection, connection, reversing and repair of. For motors, an advantage of threephase power is simpler construction which requires less maintenance. Selection of induction motors for industrial applications. Type selection stepper motor stepper motors are typically used when lowcost, openloop positioning required no feedback sensors required to monitor position if max torque not exceeded noncumulative nature of positioning errors gives good accuracy over long motions reasonably high torques at low speeds. Motor torque, load torque and selection of motors 243 2. Having to choose between brushtype or brushless motors can complicate the selection.
The selection of the most suitable electric motors for the evs were declared in the literature 3 45. This informational guidebook outlines several key motor. Ev power systems motors and controllers the power system of an electric vehicle consists of just two components. Selection calculations motors selection calculations for motors selecting a motor that satisfies the specifications required by the equipment is an important key to ensuring the desired reliability and economy of the equipment. Focusing on four broad motor types, care is taken to meticulously ev aluate the characteristics, advantages, and drawbacks of each.
Motors are available for use on variable frequency inverters of various types. The selection process consists of the following three rounds. Selection criteria motor type for the new ultra ec series, portescap offers 3 different types of brushless dc motors, identified by b for the slotted series high torque, high speed, autoclavable option, bh for the slotless series high speed, high efficiency, and ec for electronically commutated. The selection, connection, reversing and repair of electric motors by robertw. H2 selection calculations motors selection calculations for motors selecting a motor that satisfies the specifications required by your equipment is an important key to ensuring the desired reliability and economic efficiency of the. Franklin electric submersible motors are a waterlubricated design. Such motors would possess a low power factor and efficiency compared to an ordinary squirrel cage motor, because of the high. Large motors may experience a considerable voltage drop at the motor terminals when started due to large inrush current values. Selection of induction motors for industrial applications part 1 photo credit. Energyefficient electric motor selection handbook summary substantial reductions in energy and operational costs can be achieved through the use of energyefficient electric motors. Our kinetix vpseries servo motors provide smooth, integrated motion control over ethernetip networks and are optimized to run with the kinetix 5500 and 5700 servo drives.
142 445 841 669 1292 1611 987 1458 70 217 1038 209 362 1504 1440 913 1320 348 645 1151 1489 596 1556 461 1616 340 290 1258 643 1551 1167 792 1173 469 845 1430 1011 541 19